Harlo Ltd.

Harlo Ltd.

We specialize in rotary friction welding technology, providing reliable machines and solutions for industrial applications worldwide. Tens of millions of Harlo-welded components are already in use — from railway brakes and pumps to automotive engines.

With our own welding capacity, we enable series production and test welds, ensuring smooth, risk-free implementation of new products and technologies.

Our advanced machines operate globally with short cycles, low maintenance, and robotic support, helping customers boost efficiency and production reliability.

Friction welding

Friction welding is a type of pressure welding in which the two surfaces to be joined are rotated relative to each other and pressed together under suitable pressure.
Due to friction at the contact surfaces, the metal heats up, becomes ductile, and under the combined effect of heat and pressure, a cohesive, atomic-level bond is formed.

Friction welding makes it possible to assemble parts with complex geometries from simple elements.
Materials with different chemical compositions and mechanical properties can be joined within a single component — combinations that are not feasible with other welding methods. This allows expensive materials to be limited to only the areas where they are needed.

The technology is widely used across various industries, including aerospace, automotive, oil and gas, construction, agriculture, defense, electrical engineering, cutting tool manufacturing, nuclear, and general mechanical engineering.
Its capability to deliver strong, repeatable, and high-integrity joints makes it ideal for both prototype development and high-volume serial production in demanding industrial environments.

Contract manufacturing

Since 1992, we have been providing series friction welding services using our own designed and manufactured machines.
Comprehensive integrated solutions: from welding process preparation and parameter setup to quality control.
Our manufacturing processes comply with the EN ISO 15085-2 standard.

Combining metals

Materials with different chemical compositions and mechanical properties can be used within a part, which ensures that a given part is perfectly suited to its task,
and allows you to limit the use of expensive materials
to the application technically justified place. (example: heat-resistant valve head, wear-resistant valve stem)

 

Quality bonds

Even, cohesive, atomic-level bonding quality guaranteed by an automatic quality control system.

 

Eccentricity

Our machines are capable of welding with a uniaxial tolerance of up to a few hundredths of a millimeter, which is an inaccessible goal in other welding processes.

 

Positioning

The positioning system we have developed ensures that the rotating piece is stopped at a given angular position, within ± 0.5 degrees of the stationary piece.